The measures to prevent gear failure are to select the appropriate gear data. The gear is a part of power transmission and works under alternating load, so the gear data should have certain touch fatigue strength and zigzag fatigue strength. There is a large sliding friction on the tooth surface during gear transmission, which requires the gear data to have enough hardness and wear resistance. In addition, the selected material should have a certain impact toughness, and meet the requirements of small heat treatment deformation and good cutting function. The push gear of WK-4 excavator is cast steel, which has coarse grain and poor processing function. Therefore, it is better to select carbon steel with carbon content of 0.15-0.6 and forge blank. After forging and upsetting, the internal arrangement forms favorable forging pattern, and then improves the strength of the gear.
To improve the planning and manufacturing accuracy of gears, in order to improve the bending strength of teeth, the modulus of gears can be increased. After improvement on the basis of WK-4 excavator, the modulus of WK-4A pushing gear and rack is increased from 24 to 27, which improves the strength of gears and greatly reduces the phenomenon of broken teeth. In addition, it is necessary to improve the manufacturing accuracy of the gear as much as possible, add its surface roughness, grind the root of the tooth, reduce the stress concentration formed by the machining tool mark, and leave enough transition circle to reduce the stress concentration.
In order to prevent motion migraine, it is necessary to reduce the device migraine degree of table indexing worm gear. In addition, the cutter should be selected correctly to make its accuracy and device accuracy meet the requirements. The meshing process of parallel shaft helical gear is from one end face to meshing, and gradually transition to another end face separation. Its touch is a sudden change process from point to line and then from straight line to point. Moreover, each instantaneous touch line along the tooth width is not on the same cylindrical surface, which is insensitive to the error of the gear, large coincidence degree and good contact condition of the tooth surface, so the transmission is stable, the bearing capacity is high and the impact is good The impact, oscillation and noise are small. Therefore, helical gear can be used instead of spur gear to improve its transmission stability.
Reasonable heat treatment should be done for gears. In the process of gear processing, two kinds of heat treatment procedures should be carried out according to different intentions. Correct operation, careful protection and maintenance of excavator gear service life to a large extent also related to the operator's technology. For the disordered rock mass, the operator should grasp the use of appropriate shaft thrust, push, walk, reverse, improve should be strictly in accordance with the operating procedures of the correct and reasonable operation; strict implementation of the excavator protection rules, so that the gear can be timely maintenance; gear repair, replacement must strictly abide by the technical specifications of equipment, to ensure its maintenance quality, together with the operator should strengthen the daily point Inspection and technical personnel full-time spot inspection work, improve the level of maintenance technology, achieve scientific management, reasonable use.
Source: Jiangmen construction machinery accessories manufacturer http://www.hx-machinery.cn/
12-17
Working principle of gear pump brake valve
(1) when the valve control lever is neutral, the oil pressure at port P is equal to that at port R. When the oil pressure of port P increases, the pressure area of plunger, the pressure of port P, the elasticity of tension spring and the pressure of chamber G are balanced, so the valve starts to operate. When the piston moves, the pressure of chamber g changes, so the safety pressure is affected by the tension spring and piston. Because the piston moves, the safety pressure increases from P1 to
12-17
Methods of waterproof scale for gear fittings of excavator
We should all have seen excavators, so do you know how to prevent the scale of excavator accessories? Today, we specially invited modern excavator accessories manufacturers to tell us the methods of modern excavator accessories anti scaling. Let's follow Xiaobian to have a look! (1) magnetize the water quality. Some small magnets are placed in the engine structure system. The magnetic field generated by these magnets magnetizes the cooling water. The magnetized water can reduce the scale composi
12-17
How to maintain gear parts of Jiangmen excavator?
The rotary table of excavator accessories plays an important role in the daily work, because the bad working environment or improper operation of the excavator will cause a series of failures of the rotary table, such as wear aggravation, abnormal noise, oil seal replacement and so on. When encountering these problems, first of all, open the cover plate around the boom mounting base, and investigate the amount of grease in the big gear ring and the wear condition of the gear ring. Because of the
12-17
How to change gear oil for rotary motor reducer?
Oil change time: after the oil change cycle is reached, the new gear oil must be replaced. After the excavator stops working for half an hour, the gear oil is at the bottom of the reducer, and the oil temperature is not too high or too low. The old oil can be drained as much as possible. After the old oil is drained, tighten the oil drain screw, and then add new gear oil from the gear oil filling port. Pay attention to the adjustment at this moment Check the travel scale to avoid too little or t